Digital twins consulting services

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From reactive to prescriptive: Our digital twins consulting turns operational guesswork into data-driven certainty

Companies waste up to 30% of capital expenditure on suboptimal equipment decisions—costs that virtual testing with digital twins can eliminate. N-iX creates digital replicas of your operations so you can test different configurations, validate equipment investments, and identify bottlenecks virtually without touching live systems.

Our digital twins consulting combines Internet of Things development, simulation modeling, and analytics to create accurate virtual replicas of your operations—from production lines and equipment to logistics networks. We've deployed digital twin solutions for Fortune 500 manufacturers, energy providers, and logistics companies, helping them validate investments and optimize processes before implementation.

Digital twins create a virtual testing ground where you can simulate multiple scenarios, compress years of operation into seconds, and identify optimal approaches before implementing changes in your real operations. Test thousands of configurations digitally to find the best solution, then deploy it with confidence.

Build intelligent digital replicas of your critical assets

Digital twin implementation results

49% improved efficiency
45% enhanced safety and security
45% better product or service quality
44% reduced costs
38% increase in revenue

Hexagon

Test virtually, optimize continuously, reduce risk with digital twin consulting

Digital twin consulting and strategy development System design and architecture Integration and implementation services Predictive analytics and simulation Data management and analytics Industry-specific digital twin solutions

Digital twin consulting and strategy development

We help organizations create virtual replicas of physical assets and systems for predictive analytics, simulations, and process optimization.

Current system evaluation
Digital twin readiness assessment
Technology roadmap creation
Potential ROI assessment and business case development
Vendor and platform selection
KPI definition and success metrics
Digital twin adoption strategy
Change management planning
Pilot program design
Digital transformation alignment

System design and architecture

Our team creates tailored digital twin models and software architectures to meet your specific business needs.

Custom digital twin modeling
3D visualization and simulation environments
Edge-to-cloud architecture for distributed digital twin deployment and data processing
Multi-physics simulation integration

Integration and implementation services

N-iX integrates IoT sensors, data analytics, and AI/ML capabilities to create real-time, bidirectional data flows between digital and physical assets.

IoT sensor integration
Legacy system integration
SCADA and MES connectivity
Real-time data pipeline implementation
Bidirectional communication setup
Cloud infrastructure configuration (AWS, Azure, GCP)
AI/ML model deployment
Data synchronization services
Protocol translation and middleware
System testing and validation

Predictive analytics and simulation

We leverage digital twins for advanced analytics, enabling proactive decision-making and operational excellence.

Scenario simulation and modeling
Predictive maintenance algorithms
Performance optimization
Anomaly detection
What-if analysis
Failure prediction models
Production planning optimization
Energy consumption modeling
Quality prediction
Real-time monitoring dashboards

Data management and analytics

Our experts deliver robust platforms for managing historical and real-time data to create accurate digital representations.

Real-time data processing engines
Historical data management
Data quality assurance
Time-series database implementation
Data visualization tools
Custom software development
Big Data analytics platforms
Machine Learning pipelines
Decision support systems
Data governance framework

Industry-specific digital twin solutions

N-iX applies digital twins across various industries, helping clients enhance productivity and optimize operations.

Manufacturing process optimization
Healthcare equipment monitoring
Construction project visualization
Smart city infrastructure management
Energy grid optimization
Supply chain digital twins
Asset performance management
Remote monitoring solutions
Facility management systems
Product lifecycle management

Need something else? Speak to an expert

Our digital twin implementation process

Compliance and certifications

N-iX successfully renews FSQS certification

The accreditation assures that N-iX complies with the financial sector regulations and is a trusted and secure vendor for financial institutions.

N-iX obtains SOC 2 ® Type 2 Certification

N-iX has successfully obtained Soc 2 ® Type 2 Report on controls relevant to Security, Availability, Confidentiality, and Privacy for Software Development services

N-iX successfully completes GDPR Assessment

N-iX has successfully passed an independent General Data Protection Regulation (GDPR) Assessment

N-iX successfully passes CyberGRX Risk Assessment

N-iX has successfully completed CyberGRX Risk Assessment

N-iX is compliant with PCI DSS version 4.0.1.

N-iX successfully renewed its PCI DSS Certification in 2025, reaffirming compliance with PCI DSS version 4.0.1.

N-iX Quality Management Systems are certified to meet ISO 9001 standards

ISO 9001 Certification proves that N-iX is adopting efficient Quality Management Systems that save time and cost, improve efficiency and ultimately improve customer relationships.

N-iX achieves ISO/IEC 27701:2019 certification

N-iX has successfully obtained the ISO/IEC 27701:2019 certification, an extension to ISO 27001 for privacy information management systems.

N-iX Information Security Management System certified to meet ISO 27001:2022

ISO/IEC 27001:2022 demonstrates N-iX’s following of best practices of information security processes to mitigate threats and secure data storage.

Technology partners

Dmytro Humennyi

Ph.D. in robotics and automatic control systems, consultant at N-iX

Digital twins go beyond virtual replicas—they enable businesses to test strategies, refine operations, and validate decisions before committing capital. Our solutions help you experiment and improve without the expense of physical implementation.

Dmytro Humennyi

Ph.D. in robotics and automatic control systems, consultant at N-iX

Our clients’ success stories Case studies

Software development partnership with Weinmann Emergency - a leading medical technology company

Embedded Software Development

Case study

Improved efficiency and customer reach with IoT fleet tracking

Internet of Things Development

Case study

Improving service quality with customized solutions for railway control and communication

Embedded Software Development

Case study

Enhancing embedded solutions for vehicle parking and safe storage

Embedded Software Development

Case study

Optimizing costs and operations for enterprise-grade IoT service provider

Cloud Solutions

Case study

Embedded and mobile development for a decontamination system manufacturer

Embedded Software Development

Case study

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What our clients say

The level of the delivered solutions were always of high quality and well thought out, the speed of responding to any request has always been faster than expected.

Kevin Coorevits

Manager Technical Teams

Qualsafe

Adding N-iX’s resources to our team has been a smart decision — they’re a very knowledgeable group that produces quality deliverables and works harmoniously with our internal team.

Ian Ripping

Software Development Manager at Qualsafe

Logistics Company

Their excellent project management was impressive. Super attention to detail delivering on budget and on time.

Director of Technologies

The quality of work is very high because the team is very experienced. We had good luck finding talented individuals who were able to learn cutting-edge technology.

Igor Beliaev

Data Science Manager

I can tell N-iX is thinking about our project because they often bring back valuable input.

Why choose N-iX for digital twin consulting?

60+ data projects delivered across multiple industries;

Expertise in cloud, data analytics, computer vision, AR, VR, AI, ML, edge computing, and other technologies to build digital twins that drive operational intelligence and measurable business outcomes;

15+ years of experience building connected systems and intelligent solutions;

Proven domain expertise in manufacturing, energy, automotive, healthcare, smart cities, logistics, and industrial operations;

Deep technical capabilities in 3D modeling, simulation, real-time analytics, and predictive maintenance;

Access to top-tier talent in 25 countries—specialists in IoT architecture, AI/ML engineering, cloud platforms, and industrial systems;

End-to-end implementation from strategy and design to deployment and continuous optimization;

Strong expertise in sensor integration, edge computing, physics-based modeling, and advanced visualization;

Data-driven approach combining theory-based models with machine learning for accurate asset representation;

Measurable outcomes through predictive analytics, operational efficiency gains, and reduced downtime;

Compliance-ready solutions aligned with industry standards and security best practices (ISO 27001, GDPR, SOC 2);

Continuous support and optimization, ensuring your digital twins evolve with your business needs.

FAQ

What are digital twin services, and why does my business need them?

Digital twins services create virtual replicas of physical assets, processes, or systems that update in real-time using IoT sensors and data analytics. Businesses need them to predict equipment failures, optimize operations, reduce downtime, test scenarios without risk, and make data-driven decisions that improve efficiency and reduce costs.

What does digital twins consulting include?

Digital twins consulting encompasses the entire lifecycle: initial discovery and assessment of your systems, strategic roadmap development, use case identification, solution architecture and design, technical implementation, testing and validation, and ongoing optimization. Consultants also provide change management support, team training, and continuous improvement to ensure long-term value and ROI.

How do digital twins differ from traditional monitoring or simulation tools?

Unlike traditional monitoring that only shows current status, or static simulations that use fixed parameters, digital twins continuously sync with real-world data to provide real-time insights, predictive analytics, and scenario testing. They combine live operational data with AI-powered modeling to simulate "what-if" scenarios and predict future performance.

What industries benefit most from digital twin implementation?

Manufacturing, energy and utilities, healthcare, automotive, aerospace, smart cities, and logistics see significant benefits. Any industry with complex physical assets, processes requiring optimization, or high costs associated with downtime can leverage digital twins for predictive maintenance, operational efficiency, and risk reduction.

What ROI can I expect from digital twin implementation?

Organizations typically see up to 20-50% reduction in downtime, around 10-30% decrease in maintenance costs, and approximately 15-25% improvement in operational efficiency. ROI depends on use cases, but most clients achieve payback within 12-24 months through reduced failures, optimized processes, and better resource allocation.

What technical infrastructure is required to deploy digital twins?

Digital twins require IoT sensors for data collection, cloud infrastructure for processing and storage, connectivity for real-time data transmission, and integration with existing systems (ERP, MES, SCADA). Most organizations already have foundational elements and can build incrementally rather than replacing entire systems.

How do digital twins consulting services ensure data security and compliance?

Digital twins solutions are built with enterprise-grade security, including encrypted data transmission, access controls, secure cloud environments, and compliance with industry regulations (GDPR, ISO 27001, industry-specific standards). Security is integrated throughout the design, development, and deployment phases.