Automotive equipment leader unifies operations with a custom digital solution

The client aimed to enhance operational efficiency by unifying two key processes: the overall product lifecycle and the quality control of separate car components developed by individual manufacturers. This would allow them to establish a unified data storage to increase data quality and consistency. Furthermore, it would enable them to streamline the process of generating quality management documentation (e.g., Process Failure Modes and Effect Analysis, or PFMEA) and control plans, making it faster and more accurate.

The cooperation between the client and N-iX began with a Product Discovery, during which our experts performed a detailed analysis of the existing quality control processes. We then designed the architecture of a new unified Quality Control solution and outlined a detailed roadmap for its implementation.

N-iX also helped the client develop the Quality Control solution, which serves as a single source of truth for all possible risks and failures that can occur during the car component production process. It provides secure access for quality engineers across the client’s global manufacturing network, facilitating real-time data synchronization and ensuring consistent quality standards worldwide. The highly customizable system can be adjusted to the specific quality control processes at different manufacturing sites. To maximize adoption and efficiency, N-iX developed an intuitive user interface that reduces the learning curve for quality control personnel. It enables experts to efficiently document, analyze, and mitigate potential failure modes while maintaining compliance with international automotive safety standards.

After implementation, we helped the client integrate the Quality Control solution with in-house proprietary systems, such as the PFMEA, Product Lifecycle Management, and the component classification system.

• Streamlined the quality control process and the overall product lifecycle with a new unified solution;
• Automated the generation of quality control documentation, which made the process 10X faster and more accurate;
• Ensured data consistency, accuracy, and traceability across global operations with a solution that serves as a single source of truth;
• Enhanced user experience and streamlined employee onboarding with a highly intuitive UI.